Prakrob Technology brings a unique perspective to process cost-effective and timely project completion. We work across many platforms and make recommendations without bias for technology, delivering integrated process automation solutions designed to meet your specific objectives. Our Industrial Automation services support every phase of your projects — from startup and commissioning to ongoing maintenance — helping you plan for future success. We help you leverage your existing assets to increase output, improve quality, ensure safety and comply with regulations. Services range from process automation and industrial automation integration to control system design. Our team helps you capture your intellectual property within the process itself — enabling you to reduce process instability and operate closer to constraints. Services range from quality management and energy cost reduction to comprehensive support. We dispatch teams of skilled professionals to handle a range of tasks — from installation and technician services to construction management. Depend on Prakrob for a range of Industrial Automation services and scalable, sustainable solutions that grow with you. Because most of our professionals have worked in our clients’ shoes, we offer a deep understanding in a variety of industries and technology platforms. Our proven execution methodology guides our process to ensure safe, cost-effective and timely project completion.
Manufacturing plant’s process automation technologies, control systems and supporting data and infrastructure offer the greatest potential leverage for improving productivity and profits. When properly designed and engineered, process automation solutions provide the opportunity to increase production rates, improve yields and reduce energy consumption. Prakrob has the process automation experience and expertise needed to optimize the investment in your control systems and data infrastructure. Our proven capabilities enable us to look at your entire operation from a complete business perspective — from the plant floor to the boardroom — to maximize your total investment and return on capital expenditures. Leverage our vast process automation experience to your advantage, realizing executable solutions for all your challenges.
Process Automation and ControlProcess automation and control is at the core of Prakrob’s business. We have experience working with every major DCS and PLC available in the marketplace today, enabling I/O optimization. We leverage your existing infrastructure to implement process automation solutions designed for your manufacturing and processing needs. Our process automation expertise spans all manufacturing industries.
Business ProcessPrakrob’s business systems and operational consultants analyze your business processes and provide actionable insights for streamlining the flow of business information to realize measurable benefits. The key to success lies in the combination of people, processes and technology. We work with you to ensure that the requirements for your targeted process automation technology implementation produce the desired results — from the plant floor to the boardroom — and that the business and operational processes are in place to support the implementation.
Process AnalysisA clear understanding of plant processes is critical to developing a sound process automation system design with improved plant operation and productivity. The key to this understanding is process analysis, which includes reviewing the P&IDs and plant operating data and then gathering input from operations personnel through key interviews. This analysis uncovers the key operating goals and targets and the important product quality variables, as well as the constraints, limitations and bottlenecks that challenge operators. The best process automation system designs create the tools that empower operators to overcome the challenges and meet key goals and targets. Prakrob’s process control engineers apply sound process analysis on all process automation projects.
Programming and ConfigurationProgramming and configuration brings to life the detailed design of the instrumentation and control system that is developed during the front-end engineering design (FEED) phase of process automation. Prakrob’s control engineers have extensive experience working with every major DCS and PLC system. They apply this process automation knowledge in using the latest engineering tools to convert logic diagrams into PLC ladder logic, to write generic and custom code and to build I/O and control applications using standard system function blocks and other features. With the features available in modern control systems, even complex advanced control strategies can be configured and programmed in these systems.
Project ManagementProject management is one of the most important factors in the success of a process automation project. Prakrob follows the industry standard approach to project management, in which our project managers execute at every stage in the process automation project lifecycle: definition, design, development, deployment, direction and documentation. This eliminates many of the problems that can keep a process automation project from meeting its scheduled requirements.
Systems DesignDuring process automation, Prakrob provides top-to-bottom design of integrated control and business systems. Our design expertise spans the spectrum, including electrical and instrumentation, DCS, PLC, HMI and SCADA implementations; I/O point configuration; advanced process control; and control and business networks.
Systems DevelopmentThis applied methodology ensures that our team follows good engineering practices during all phases of development, including system configuration and setup; control, HMI and SCADA programming and configuration; historian configuration and database programming; business interface development; and documented testing. All phases of software development are subject to revision control and documentation.
System ImplementationOur breadth of process automation services allows us to provide comprehensive implementation of our engineered solutions, including technical services to support the electrical and instrumentation installation and calibration, engineering to support the control system commissioning and startup and post-startup support.
Consultative ServicesPrakrob provides expert manufacturing consulting services to resolve your growing pains and headaches with immediate, effective process automation solutions. Our consulting team can help you identify and eliminate the specific operational constraints that impact your profitability, such as distribution inefficiencies; outdated, underutilized or inappropriate technologies; capacity bottlenecks; organizational resource leveling; manufacturing, scheduling and planning issues; and inadequate strategic vision.
Human Machine Interface Design, we understand the need to implement newer guidelines for safety and efficiency while maintaining an interface that's comfortable for your team. Our software design teams work with you to meet your goals. Our HMI experts stay on top of the latest trends and guidelines in the industry. Our review meets regularly to look at new features, and our platform independence allows us to compare the best techniques that each system has to offer.
Control System Design
We provide a range of process control design services as part of our Automation Solutions offering — delivering a sustainable, integrated solution that will meet your operational needs. We can help you to: Overcome the limited functionality of your legacy system Optimize I/O points Ensure network security Minimize the amount of training required to begin operation Establish goals, missions and guidelines for operating discipline Meet your long-term process automation and regulatory needs Lower your long-term total cost of ownership.
It can be challenging to gather process information from disparate systems across your operations. But it’s essential for root cause analysis and smart business decisions. Prakrob has the experience needed to recommend the best enterprise integration solution for your operations and to implement it according to your process and your needs.
Prakrob can help by developing a logical industrial automation integration solution for your plant that will deliver substantial ROI. We begins by helping you select the right components and subsystems for process control systems integration. When your critical plant control systems, plant facilities systems, OEM skid controls and power monitoring systems work together to control your plant, monitoring and maintaining your operations becomes easier and more efficient. Sharing information through industrial automation integration enables you to: Lower maintenance costs, Reduced training needs, Improved quality control, Greater flexibility, Reduced downtime. Prakrob ensures the success of your industrial automation integration project and maximizes your business benefits.
Prakrob has experience in developing the interfaces and middleware between the different machines. We have expertise to develop and deploy the latest interfaces between the different machines. The human involvement in the feed from one machine to other is reduced to the greater extent and help manufacturing companies to achieve the required efficiencies. This also helps you reduce the transition losses and wastages at multiple stages.
Enterprise Process Management
The process is the core of any industry to attain the sustenance and growth. The stronger the process can be rolled from the corporate, but the same has to be followed across the organization. Prakrob will help you to roll-out and maintain the Enterprise-wide process management through the implementation of the enterprise applications.
To get the greatest value out of your implemented enterprise resource planning (ERP) system, you need a partner who knows how to optimize the software for your particular organization. Whether you’re planning a startup or upgrading existing ERP systems at one or multiple locations, Prakrob will provide a comprehensive ERP consulting and implementation services. Our approach for ERP consulting and implementation services ensure support of all activities in your facility, including financial management, purchasing, inventory, sales, distribution, orders, manufacturing, maintenance, scheduling, logistics, and warehousing. Also we help at every stage of your ERP project, from requirements definition, design, development and deployment to long-term support and maintenance - ensuring you get a comprehensive solution that integrates all aspects of your business. We will help you: Optimize the value of ERP systems, Integrate ERP systems with other business-level systems and your manufacturing environment, Reduce your burden of supporting the ERP system Provide decision support before, during and after implementation Enable streamlined processes that cut across ERP and plant systems, Implement next-wave ERP projects that extend system capability, Support the manufacturing environment Implement specific manufacturing components of the ERP system, Integrate manufacturing components within the existing ERP and manufacturing environments. ERP Consulting and Implementation We have years of experience successfully implementing a comprehensive suite of business application that support the entire manufacturing process, integrating manufacturing into the complete supply chain and into the entire business enterprise. We have expertise in implementing Microsoft Dynamics® AX based enterprise application for Manufacturing. Microsoft Dynamics AX Oracle SOA Suite
Business Intelligence for Manufacturing
Enterprise Business intelligence solutions allow you to collect manufacturing-related data from across your plant, transfer it to your business systems and use it to create reports, analyses and visual summaries. When given new structure or context, these data allow users to easily find the information they need, regardless of its source. This real knowledge drives business results across the enterprise. By delivering the right information to the right people at the right time, our solutions enable real-time decision making on the shop floor while supporting long-term continuous improvement initiatives. Prakrob will help you: Implement solutions for manufacturing intelligence, visibility, decision support, dashboards and reporting, manufacturing intelligence and data warehouse systems, KPI management and data collection Measure, improve and support continuous improvement Attack waste streams with root cause analysis Integrate manufacturing intelligence, visibility, decision support and KPI management systems with ERP systems, supply chain systems and other business systems Support business intelligence, visibility, decision support and KPI management throughout the entire enterprise. We have expertise in implementing SAP BI based enterprise BI application for Manufacturing.
Manufacturing Process Outsourcing
India is a human resource rich country, aligned both on languages and culture. The manufacturing companies can look at us to out-source their shop-floor process, including the remote control of the shop-floor. Prakrob’s strength lies in setting up the dedicated state-of-the-art Offshore Development Centers (ODC’s) in no time. The availability of the resources from the shop-floor experience will easily and quickly adapt the process and practices. The out-sourcing will help you reduce the production cost in the competitive environment.
Regulatory Process Outsourcing
Regulatory compliance requirements continue to grow in complexity. Managing regulated operations and data — and avoiding fines for violations — now requires a range of process, audit and security controls. But it can be challenging to implement and maintain these controls, and to be sure they’re keeping your facility compliant. We provide a variety of off-shore services as part of our offering — delivering integrated process compliance systems and regulatory compliance consulting services to meet your specific needs from the ODC’s.
Quality Process Outsourcing
Meeting the quality standards requires a high-level process definition and adaptability. The quality compliances requirements continue to grow in complexity. We provide a variety of off-shore services as part of our offering — delivering integrated process quality systems and services to meet your specific needs from the dedicated state-of-the-art ODC’s.